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Schneider Electric

Schneider Electric PLC & SCADA Engineering — EcoStruxure, Modicon & Legacy Quantum

Beetle Engineering programs, commissions and supports Schneider Electric PLC and control systems across mining, sugar, water utilities and industrial operations across Queensland and beyond. We work across the full Modicon range — M340, M580, and legacy Quantum and Momentum — using Control Expert (formerly Unity Pro) and Concept, and on SCADAPack RTUs with Telepace and ISaGRAF for water utility and remote telemetry applications.

SCHNEIDER ELECTRIC
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What we do with Schneider Electric

Engineering work we carry out on Schneider Electric systems.

01 Modicon M340 and M580 programming and commissioning in EcoStruxure Control Expert
02 Legacy Quantum and Momentum programming and support in Unity Pro and Concept
03 SCADAPack RTU programming in Telepace and ISaGRAF for remote telemetry and water utility applications
04 CitectSCADA and PlantSCADA integration with Modicon control systems
05 EtherNet/IP, Modbus TCP, and serial Modbus communications configuration
06 Control system upgrades from legacy Quantum to M340 or M580
07 FAT and commissioning support for new and upgraded Schneider installations
08 Fault finding and support on existing Modicon and SCADAPack installations

Schneider Electric across Queensland industry

Schneider Electric Modicon PLCs appear across a wide range of Queensland industrial applications — from Modicon M340 and M580 on newer mining and processing installations through to legacy Quantum systems that have been running continuously for decades at coal mines, sugar mills, and water utilities.

The platform naming has evolved over time. Unity Pro is now EcoStruxure Control Expert. Concept was the programming environment for older Quantum systems and is no longer actively developed but remains relevant for sites that have not yet migrated. Understanding the version history and the migration paths between platforms is essential for working effectively on the installed base.

Recent project experience

Carmichael Coal Train Loadout — EcoStruxure Control Expert and CitectSCADA commissioning — commissioning engineer on the Adani Carmichael train loadout facility, one of the largest recent greenfield coal infrastructure projects in Queensland. Schneider Electric EcoStruxure Control Expert PLC systems integrated with CitectSCADA for loadout automation and train management.

Glencore multiple sites — Modicon M340, M580, Quantum, Unity Pro and Concept — ongoing PLC programming, fault support, and control system work across multiple Glencore Bowen Basin coal operations running the full range of Modicon platforms from legacy Quantum/Concept through to current M340 and M580 systems in Control Expert.

BMA Caval Ridge and Peak Downs — Quantum and M580 — control systems work at BHP Mitsubishi Alliance coal handling and processing plant sites running Modicon Quantum and M580 platforms.

Mackay Sugar — M340 systems — PLC programming and support on Modicon M340 control systems across Mackay Sugar mill plant.

KSG/Sugar Australia loader — Modicon M251 replacement — control system replacement on sugar loader equipment, migrating from an end-of-life Modicon M251 to a current platform with updated control logic and improved fault visibility.

SCADAPack for water and rural telemetry

SCADAPack RTUs sit in a distinct part of the Schneider Electric product range — compact, hardened controllers designed for remote and distributed applications where a full-size PLC is not appropriate. They are widely used across Queensland water utility networks, irrigation pump stations, and rural telemetry applications.

We program SCADAPack controllers in Telepace Studio and ISaGRAF, configure communications over serial, radio, and cellular links, and integrate SCADAPack sites into centralised SCADA platforms. For water utilities migrating from aging SCADAPack installations, we assess the existing RTU configuration, document the current logic, and manage the replacement process with minimal disruption to the telemetry network.

Industries where we use Schneider Electric
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FAQ

Schneider Electric questions.

Yes. Modicon Quantum PLCs programmed in Concept remain in service at a significant number of Queensland mining and processing sites. We provide fault support, program modification, and migration scoping for Quantum installations. Many sites are evaluating migration to M340 or M580 - we can assess the scope and plan a cutover that fits within available maintenance windows.
Control Expert is the current Schneider Electric PLC programming environment, formerly known as Unity Pro. Schneider rebranded Unity Pro to EcoStruxure Control Expert with version 14 in 2019. The underlying programming environment is the same — projects created in Unity Pro open directly in Control Expert. We work in both environments across new projects and existing installations.
Yes. SCADAPack RTUs are widely used in water utility and rural telemetry applications for their reliability in remote environments. We program SCADAPack controllers in Telepace and ISaGRAF, configure serial and IP communications, and integrate SCADAPack sites into SCADA platforms including CitectSCADA, PlantSCADA, and Ignition.
Yes. We have commissioning experience on major Schneider Electric PLC installations at coal mining and export infrastructure projects. This includes EcoStruxure Control Expert programming and commissioning at train loadout and coal handling plant scale — environments with complex interlock logic, high-availability requirements, and structured FAT and SAT processes.

Working with Schneider Electric?

We're based in Mackay and work on Schneider Electric systems across Queensland. Get in touch to discuss your project.